Manufacturing Traceability Software
Factory Wide Traceability
Purpose designed factory wide Manufacturing Traceability Software for companies of all sizes. V5 is an excellent plugin to existing ERP/Accounting Software, or it can run stand alone (hosted or on-prem). V5 offers a speedy return on investment – download our ROI Calculator.
- Warehouse Management
- Formula Control (EBR)
- Bulk Ingredient / PLC Control
- Statistical Process Control
- Laboratory Testing
- Product Labeling & Pallet Building
- Management Control Center
- ERP Integration
V5 Manufacturing Traceability Software supports installation across many manufacturing sectors. Supported industries include food and beverage, chemical & plastics, pharmaceutical & life sciences.
The Factory Wide Traceability System provides technical compliance with auditor and regulatory requirements including BRC, SQF, FDA, SALSA, MHRA & AIB.
Warehouse Management
Elegantly simple, the V5 Mobile Warehouse Management System / Stock Control Systems enables the following functionality on mobile devices running Windows 8/10 or greater.
Standard functionality
- Multi Location Receive, Move, Adjust, Withdraw inventory (Ingredients, WIP, Finished Products)
- PO Receive & Directed Putaway (imported Purchase Orders)
- Lab Testing (Certificate of Analysis)
- Create Sales Orders (or import them)
- Directed Pick and Allocate Inventory
- Ship Sales Orders & Generate EDI
- Produce & Reprint Labels (inventory, WIP, pallet)
- Commodity / Event Specific Quality Control Questions
The Warehouse Management System is an ideal option for customers looking to expand the V5 Manufacturing Traceability Software to manage inventory, WIP & finished products. More…
Manufacturing Traceability Software
V5 Formula Control Scale System is the perfect way to ensure ingredients are measured & traced accurately and consistently, without costly giveaway or out of specification batches.
The system ensures each weighed ingredient has enforced +/- unique tolerances, preventing recipe completion until all ingredients are weighed using the green speedometer style target zone.
Barcode Scanners provide validation stock validation, providing real time inventory usage and eliminating costly traceability paperwork.
Hundreds of configuration options exist in the standard Factory Wide Traceability system, enabling each workstation to be setup upon application.
The solution is ideal for weighing and staging labeled ingredient prior to the mixer collation stage. More…
Bulk Ingredient Control
V5 Bulk Ingredient Control System is the perfect way to ensure high volume, bulk fed, dry or liquid ingredients are accounted for against the finished batch and tracked accurately (Mixed or Separated Lots).
The system ensures traceability of automatic bulk ingredient movements from silos and holding tanks to the mixer, preventing costly ‘pull everything’ recall situations.
Manufacturing Traceability Software has a flexible approach to communicating with PLC Systems (For example, a PLC may draw an ingredient from a Silo and transfer it to a hopper prior to its use in a mix. The lot transfer is recorded, eliminating paper records.)
SG Systems typically integrates with existing PLC’s (at a high or low level) using a variety of communication methods depending on the current or desired setup. More…
Statistical Process Control
V5 Statistical Process Control System (SPC) enables sample checkweighing of WIP and finished products, providing quality assurance and accurate weight trend statistical monitoring.
The simple to use system allows samples to be weighed and charted, with an optional link to the divider / filler to monitor and control batch standard deviation. Out of specification samples prompt warnings and record remedial action.
The system has adjustable high and low weight parameters. This allows operators and managers to be alerted by a non-conforming weight trend (negative or positive) or high standard deviation (pocket or filler specific).
Average weight, minimum weight and custom sampling routines are available.
This action of statistical sampling is proven to reduce giveaway, improve quality control and prevent product returns. More…
Product Labeling & Pallet Building
SG Systems V5 Manufacturing Traceability Software is the perfect way to ensure finished products are identified accurately and consistently, with a direct link to the manufactured batches and packaging inventory.
The line side Labeling System can be activated by push button (1 label at a time), bulk print (enter qty manually) or PLC triggered (tray stacker, case erector etc.)
The Labeling System can work stand alone (identifying products using date / time & line number) or fully integrated into the manufacturing execution system (printing traceable batch numbers).
SSCC Pallet labels can be printed to identify pallet contents and location. Pallet Management software allows pallets to be edited, merged, deleted and split.
When line integrated, the Labeling System scans and validates batch numbers providing real time inventory usage and eliminating costly traceability paperwork. More…
Laboratory Information Management
Ensuring compliant formulations and products, V5 LIMS System forces automatic quarantine of selected finished goods, pending the results from your laboratory testing process.
- Ensure all testing is performed according to product specification.
- Co-ordinate the approval of materials where multiple samples and approvals are required.
- Prevent usage of expired or unapproved materials.
- Create Certificates of Analysis from test results and store results for easy retrieval.
- Testing of in process samples (WIP Batches), finished goods or pass through raw materials.
- Customized list of testing parameters, questions and responses.
V5 Manufacturing Traceability Software allows batches to be sampled multiple times, tracks the results and generates a Certificate Of Analysis for all your testing parameters. More…
Management Control Center
SG Systems V5 Control Center Software allows setup and control of key manufacturing execution system requirements.
Core modules include WMS (SO/PO Fulfillment), Recipe Formulation (BOM Setup), Production Planning & Scheduling, Finished Product Creation & Label Setup, SPC, Quality Assurance & Operator Controls.
The Manufacturing Traceability Software provides full traceability for companies requiring a solution to track materials from systemwide, including the respective batching and production processes. It also acts as middleware for companies looking to extend ERP and accounting software functionality to include real time production floor data.
Manufacturing Traceability Software licenses & production hardware (touch screens, scales, bar code scanners, mobile computers etc) communicates with a SQL database (Microsoft SQL or Oracle MySQL), providing connection to single and multi site operations. More…
Application Programming Interface
ERP Gateway from SG Systems is an optional V5 module created to speed up the transfer of electronic data between software systems (customer ERP / MRP or Accounting System and the SG Systems Manufacturing Execution System.
The Gateway module prevents human errors commonly associated with manual traceability paperwork used to support Inventory, Production, Formulas (BOM’s), Sales Orders and Purchase Orders). In essence, the gateway prevents existing ERP / Accounting software from ‘running blind’ – a common cause of unaccountable losses and inaccurate production data.
The gateway application is routinely installed in manufacturing facilities and shares data with popular ERP / Accounting Systems. The Gateway module typically handles CSV / XML files placed in a shared location on a Windows / Unix server. Custom API’s are developed as needed and utilize JSON / web services. SQL read/write is also available. More…
Factory-Wide Traceability with V5 Software: The Foundation for Manufacturing Mastery
In the dynamic world of manufacturing, precision is not a luxury but a necessity. V5 Manufacturing Traceability Software emerges as the cornerstone of factory-wide traceability, meticulously crafted to integrate with existing ERP/Accounting systems or to stand alone, providing a streamlined path to operational excellence and swift ROI for visionary enterprises.
Warehouse Management Transformed
V5’s Mobile System redefines warehouse management, offering a comprehensive solution for inventory control. It propels efficiency by simplifying complex tasks such as inventory movement, adjustments, and allocations, ensuring accuracy across the board.
Formula Control with Unmatched Precision
The Formula Control Scale System by V5 is engineered to eradicate measurement inaccuracies. It brings consistency to ingredient weighing, enforcing strict tolerances and leveraging real-time inventory tracking, thus ensuring that every batch meets the highest standards of quality.
Advanced Bulk Ingredient Control
With the V5 Bulk Ingredient Control System, high-volume ingredient management becomes a study in precision. It ensures accurate tracking and accounting for bulk materials, seamlessly integrating with PLC systems to prevent costly recall situations and guaranteeing traceability down to the last detail.
Quality Assurance with Statistical Process Control
V5’s Statistical Process Control stands guard over product quality, providing a robust framework for monitoring WIP and finished products. It reduces waste, bolsters quality control, and minimizes product returns, defining a new benchmark in manufacturing precision.
Innovative Product Labeling and Pallet Building
V5’s Labeling System marks a breakthrough in product identification, linking batch information directly to inventory, thus ensuring a transparent and traceable production line.
Laboratory Information Management: Ensuring Compliance
V5’s Laboratory Information Management System safeguards compliance, requiring stringent testing and analysis, generating comprehensive Certificates of Analysis, and recording every detail for posterity.
The Control Center: Orchestrating Manufacturing Excellence
At the nexus of V5’s capabilities is the Control Center, a hub that manages the full spectrum of manufacturing activities. It ensures complete traceability, overseeing the journey of materials from start to finish, and amplifies ERP functionalities with real-time production data.
ERP Gateway: Bridging Systems for Flawless Data Integration
The ERP Gateway module is a critical component of V5, facilitating the flawless transfer of data between systems. It replaces manual processes with automated precision, painting a real-time picture of production data, and eliminating the risk of human error.
Conclusion
V5 Manufacturing Traceability Software is not just an operational tool—it’s a strategic asset that propels businesses into a future where factory-wide traceability is a given, quality is the norm, and efficiency is the engine of growth. It represents an investment in a future where your business is defined by a legacy of unparalleled quality and unfaltering compliance.
With V5 Traceability installed, batches are achieved with great accuracy!
Les Howell, Illes Seasonings & Flavors
We no longer need to keystroke the handwritten batch logs into Quickbooks. We’ve seen the benefits!
Eldad Jungreis, Sunflower Kitchen
As a provider of safe family products, it is vital to have a trusted traceability partner. SG Systems is our trusted partner.
Cydney Mathis, Slovacek Sausage
V5 Traceability has played a big role in managing our product quality which has definitely helped our growth
Mike Prasek, Prasek’s Hillje Smokehouse
V5 Traceability is truly a great system to gain full insight of your business and make decisions in a timely manner.
Anthony Pariti, Always Bagels
V5 Traceability makes the recipe formulation process more secure and dependable. Thanks a lot for the implementation!
Ricardo Hernández, Nestle
V5 Traceability helped eliminate waste, so dollars are saved!
Dave Harris, Original Bagel Company
With V5 Traceability we can track the path of our product through all production, processing and distribution stages right to the end consumer.
Scott Baker, 5 Generation Bakers
Before we installed V5 Traceability, Simpli-Baked had been working in ‘Excel-hell’!
Kieran Walsh, Simpli-Baked
V5 Traceability provides awesome tracking and gives us batch consistency. When we get audited, traceability and recalls are the easiest parts for us.
Danielle Ontiveros, Grab the Gold
V5 Traceability allows us to scale our business model and deliver delicious Cheesecakes nationwide with confidence.
Chris Ortego, Cotton Blues Cheesecake
V5 Traceability reduces onerous data input tasks and makes our ingredient management more efficient.
Stu Rosen, Highland Baking Company
V5 Traceability has enabled our business to achieve greater productivity and quality
Alex Salnikov, Krispy Kreme
Registered in USA - 800749944 | Registered in UK - 09208889 | Registered in Ireland - 732738
Connect with us:
