Agricultural Chemicals

Control dosing accuracy for powders, liquids, and additives with scale integration and material validation—ensuring every mix meets formulation targets.

Track and manage batches through mixing, holding, and filling—whether filling bulk bags, IBC totes, or drums. Configure workflows to reflect real process steps.

Prompt operators to verify pH, viscosity, mix time, or other critical specs at defined stages. All checks are logged and tied to specific batches.

Capture every step of the batch process—from raw material intake through final packaging. All actions, inputs, and results are time-stamped and audit-ready.

Generate batch-specific labels with GHS classification, hazard symbols, and traceable lot codes. Support for label printing at the fill station, directly tied to MES.

Ensure materials flagged as flammable, corrosive, or environmentally hazardous are handled and recorded according to your site’s zoning and compliance rules.

Give plant and QA teams instant insight into batch status, location, and fill progress across the blending and packing areas—reducing downtime and delays.

Log total output, scrap, and overfills with variance analysis to highlight material losses, machine inefficiencies, or procedural gaps—driving continuous improvement.

Capture events like off-spec blends, tank contamination, or labeling errors. All incidents are traceable to batch, operator, and equipment—forming the basis for compliance reviews and continuous improvement.

Trigger CAPAs tied to GHS misclassification, incomplete batch records, or unvalidated cleanouts. Assign actions with deadlines and follow-up verification to prevent recurrence.

Restrict access to specific materials, mixing equipment, or packaging lines unless operators are qualified and up to date on required training—especially for hazardous or restricted-use products.

Prevent cross-contact between reactive chemicals, pesticide classes, or restricted-use actives with configurable zoning, cleaning verification prompts, and hard stops during changeovers.

Instantly generate APVMA, EPA, or internal audit reports showing every material lot, process step, and label action tied to a batch—ready for field recall, compliance inspection, or root cause analysis.

Instantly trace raw flour to finished loaf across mixed SKUs and production lines.

Track ingredients by lot, quantity, and usage method—whether delivered via automated bulk feeds, whole-bag additions, or manual pre-weighs. V5 ensures correct sourcing and sequencing at the point of use.

Organize storage locations based on hazard class, material type, or regulatory restrictions. Prevent cross-contact by enforcing location-specific compatibility rules.

Block expired, quarantined, or unapproved lots from reaching production. V5 validates material status before it’s released to mixing, whether sourced from silos, totes, or bags.

Support manual pre-weighing of minor or sensitive materials with barcode validation and scale capture. Tie pre-weighed kits directly to batch IDs for traceability and proper staging.

Track actual dispensed quantities against planned inputs from bulk lines, IBCs, or sacks. Identify variances and log them as waste, overuse, or procedural deviations.

Monitor shelf-life status of critical inputs like binders, actives, or volatile agents. Trigger alerts or holds as materials near expiration or exceed storage durations.

Maintain detailed, timestamped records of all material receipts, transfers, usage, and scrappage. Generate movement histories on demand for audits or traceability events.