Plastic & Resins

Control resin blends, plasticizers, catalysts, and solvents with precision dosing and lot-verified dispensing, reducing operator error and batch variability.

Track and control extrusion, reaction, polymerization, or mixing cycles in real time—logging critical process data like temperature, pressure, and blend ratios automatically.

Automatically trigger viscosity tests, MFI sampling, color inspections, or pH validation during production—tying results to batch records instantly.

Replace paper with fully digital, timestamped records including operator actions, equipment IDs, and material lots—21 CFR Part 11 and GMP compliant.

Generate and apply GS1 or GHS-compliant labels for drums, totes, bags, or finished components with full forward and backward traceability.

Stay compliant with EPA, OSHA PSM, REACH, and GHS through automated SDS management, hazard labeling, and incident traceability.

Log issues with color, flow rate, impurities, or mechanical properties—traceable to specific compounds, lots, or equipment runs.

Turn customer complaints into corrective actions, tying back to affected formulations, materials, or processing conditions.

Keep all required documentation—material certifications, SDS, training records, and process logs—ready for EPA, OSHA, or ISO inspections.

Capture results for moisture, viscosity, MFI, pH, or other in-process lab checks, with full linkage to batch and material records.

Ensure only trained staff can operate mixers, reactors, or extruders, with automated tracking of training completion and recertifications.

Manage versioned process instructions, material specifications, and formulas, with controlled updates and tracked approvals.

Track unplanned variations—like a failed blend, off-spec result, or unexpected downtime—with full visibility and follow-up actions.

Log usage and maintenance of production and lab equipment, with reminders for calibration, servicing, and compliance checks.

Digitally route process changes, formulation updates, or new materials through QA, Operations, and Compliance for fast signoff.

Prevent the use of banned compounds, hazardous additives, or outdated materials using rule-based controls tied to formulations and regions.

Automatically route incoming raw materials, drums, or totes to the correct hazmat zone, temperature-controlled area, or material class location—with barcode-scanned confirmations.

Enable accurate pulls of resins, solvents, and additives for production—automated by lot number, FIFO rules, and formulation matching to reduce picking errors and cross-contamination.

Ship full pallets, mixed totes, or partial container loads with verified scanning and auto-generated compliance paperwork like SDS or GHS labels.

Track bulk liquids, granular plastics, or hazardous blends in real time by container, location, and usage stage—supporting cycle counts and on-demand audits.

Enforce handling restrictions for flammables, corrosives, or regulated additives with user permissions, zone controls, and storage condition checks.

 Maintain GHS, REACH, and EPA warehouse-level compliance with proper material segregation, container labeling, and emergency documentation.

Track every container, drum, or super sack by lot number, supplier, and destination—ensuring traceability from dock to reactor to finished goods.

Monitor time-sensitive compounds, temperature-exposed materials, or reactive agents with automated expiry alerts and usage cutoffs.

Support multi-zone warehouses, hazmat corridors, and quarantine locations with dynamic location types and mobile-accessible maps.

Generate detailed logs for receipts, movements, usage, and disposals—supporting both daily operations and regulatory audits with no paperwork gaps.