AIB – Baking & Snacks
Ready. Reliable. Recognized.
WHAT IS V5 TRACEABILITY?
In bakery and confectionery manufacturing, precision, quality, and compliance are non-negotiable. Meeting stringent food safety standards, ensuring traceability, and maintaining efficiency are crucial for delivering safe, consistent, and high-quality products.
V5 Traceability is a comprehensive solution designed specifically for bakeries and confectioneries, combining Manufacturing Execution (MES), Quality Management (QMS), and Warehouse Management (WMS) into one unified platform.
Whether you’re meeting regulatory requirements like FDA FSMA, SQF, or BRC or optimizing your operations, V5 Traceability streamlines workflows, reduces manual errors, and ensures real-time visibility across every stage of production.
With features like automated quality checks, precise formulation controls, and robust data tracking, our platform enables bakeries and confectioneries to minimize risks, reduce waste, and maintain compliance effortlessly.
THE BENEFITS
Cut rework, waste, and overproduction. V5 helps you protect margins by enforcing process accuracy at every stage.
DIGITAL Compliance
Replace paper with real-time traceability. V5 enforces allergen control, lot tracking, and label accuracy. Compliance into every batch.
Smart Efficiency
From batching to packing, V5 automates scheduling, shortfall checks, and routing—keeping lines moving and labor optimized.
MANUFACTURING EXECUTION
Track dough formulation stages including starter builds (like levain or poolish), main mix weights, water dosing, and inclusions. V5 supports ingredient scaling by batch size and ambient-aware hydration calculations using operator-guided entry and hardware integration.
Map dough processes including bulk fermentation, dividing, shaping, proofing, and bake-off—whether you’re producing uniform rolls or a variety of croissants from a single laminated batch. V5 lets you define key stages, assign responsible operators, and track status across batch runs.
Record dough temperature, visual inspections, and manual quality checks during mixing, folding, and proofing. V5 supports operator prompts to ensure temperature windows, fermentation stages, and final product specs are validated and logged.
V5 captures material lots, manual entries, equipment usage, and operator inputs for each batch. Rework, scrapped dough, and production waste can be logged manually for inclusion in compliance and yield reports.
Support basic labeling for batch-divergent SKUs like croissant varieties or roll types from a common dough source. V5 enables barcode-driven packaging workflows and can generate item-level labels linked to batch metadata.
Define allergen-containing materials and enforce process holds or cleaning confirmation before shared equipment use. V5 logs equipment usage, operator certification, and allergen zoning steps as part of standard workflows.
More info on Allergens? Visit Allergen Hub
Use V5 to view batch stage progress, current line status, and upcoming job queues. While not fully automated scheduling, the system provides operational clarity and helps coordinate timing between fermentation, proofing, and bake windows.
Operators can log actual output versus target, track scrapped dough or rejected product, and provide reason codes. These entries support loss tracking and can be reviewed in production summaries or audit reports.
Quality management
Lock in consistency across shifts by controlling approved formulations and instructions.
Catch overbaked, misweighed, or mislabeled products before they leave the floor.
Address root causes like ingredient variation, oven calibration, or missed checks.
Ensure each baker is certified for allergen handling, mixing, and packaging duties.
Track recipe-level allergens, enforce clean-downs, and segregate runs to meet FSMA and GFSI.
More info on Allergens? Visit Allergen Hub
Instantly trace raw flour to finished loaf across mixed SKUs and production lines.
Warehouse management
Scan, label, and store materials with full traceability from intake to location.
Enforce allergen segregation and prevent cross-contact during storage and staging.
More info on Allergens? Visit Allergen Hub
Handle bags, containers, and silos with real-time conversions and scannable inventory.
Ensure ingredients are issued in the correct order for freshness and compliance.
Guide picking with barcode scanning to speed up fulfillment and eliminate errors.
Maintain perpetual inventory with rolling, scan-based counts—no shutdowns needed.
HARDWARE
Integrates with mixers, blenders, and PLCs to automate production steps and enforce process accuracy in real time.
OPERATOR DEVICES
Utilizes industrial touchscreens and tablets for durable, on-floor interaction with workflows, data entry, and controls.
PRINT & SCAN
Enables barcode printing and scanning for labeled inventory, batch traceability, and seamless material movement.
Connected Operations
PO-linked receiving, visible end-to-end.
Schedules & BOMs, always in sync.
Orders to pick/pack/ship without re-keying.
SUMMARY
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WHAT'S NEW
Ready. Reliable. Recognized.
Zero Gaps. Guaranteed.
Manufacturing Risk Control