BRCGS Compliance with V5
Control. Traceability. Confidence.
Consumer Products
Achieve Consumer Goods Excellence with V5 Traceability Software
WHAT IS V5 TRACEABILITY?
Optimized Traceability for Consumer Products Manufacturing
Built for the fast-moving world of regulated consumer product manufacturing, V5 Traceability empowers producers to meet FDA, GMP, MoCRA, and global CPG standards. By unifying batch control, quality management, and warehouse execution, V5 enforces raw material traceability, validates quality at every production stage, and automates compliance documentation—minimizing risk while keeping operations agile and audit-ready.
With built-in real-time monitoring, deviation management, and digital batch records, V5 dramatically reduces product holds, waste, and rework. It helps consumer product manufacturers protect brand reputation, streamline regulatory approvals, and maintain end-to-end visibility across every batch, SKU, and lot—whether producing shampoos, lotions, soaps, or household essentials.
THE BENEFITS
Key Features and Benefits of V5 Traceability
V5 Traceability delivers measurable improvements across production, quality, and inventory management:
COST CONTROL
Automate formulations, validate ingredient additions, and eliminate costly production errors—ensuring every batch hits spec.
Compliance
Comply with FDA, MoCRA, and GMP rules with live quality checks, digital batch records, and automatic audit trails.
SMART EFFICIENCY
V5 keeps blending, filling, and packaging lines moving with real-time scheduling, quality enforcement, and traceability.
These benefits empower consumer products & personal care manufacturers to deliver high-quality products efficiently, securely, and consistently.
MANUFACTURING EXECUTION
MES: Manufacturing Execution System for Consumer Products & Personal Care
The MES module of V5 Traceability transforms production by enforcing process controls, improving efficiency, and ensuring quality at every step. Key features include:
Precision Dispensing & Blending
Accurately dispense raw materials and automate blending to ensure consistency across every product batch.
Batch Production & Process Control
Manage batch runs with enforced production parameters, reducing rework, recalls, and non-conformances.
In-Line Quality Validation
Capture quality checks live during production—locking in compliance before packaging ever begins.
Electronic Batch Records (eBR)
Automatically record all production events, sign-offs, and quality actions in a compliant digital batch record.
Serialized Labeling & Packaging
Generate serialized unit, case, and pallet labels with embedded lot, date, and compliance tracking.
Built-In Regulatory Compliance
Satisfy GMP, FDA, MoCRA, and international standards with audit-ready records and validated workflows.
With these features, Consumer Product manufacturers can optimize production processes while maintaining full compliance with regulatory standards.
Quality management
QMS: Quality Management System
Quality is at the core of consumer product & personal care manufacturing, and the QMS module of V5 Traceability ensures it is maintained throughout the process. Key features include:
Non-Conformance Tracking
Catch and resolve product, packaging, or process deviations before they hit the market.
Complaint-Driven CAPA
Turn consumer complaints into documented corrective actions to prevent future quality issues.
Audit Prep & Compliance
Stay ready for FDA, MoCRA, and international GMP audits with complete quality records.
SOP, Formula & Label Claims Control
Control SOPs, batch recipes, and marketing claims like “paraben-free” and “hypoallergenic” with full version history.
Deviation Logging & Resolution
Track and manage any deviations from approved manufacturing processes to maintain GMP compliance.
Training & Compliance Role Assignments
Enforce that only trained and certified personnel perform production and quality-critical tasks.
Equipment Calibration & Maintenance Logs
Maintain validated equipment like blenders, fillers, and labelers to protect product consistency.
Restricted Ingredient Management
Ensure banned or restricted substances (like certain preservatives, allergens, Prop 65-listed chemicals) are flagged before use.
The QMS module integrates seamlessly with MES and WMS, providing a unified approach to quality and compliance.
Warehouse management
WMS: Warehouse Management System
Efficient inventory management is critical for consumer products manufacturers, where precise control of raw materials and finished goods is essential. The WMS module of V5 Traceability provides:
Optimized Receiving & Putaway
Streamline inbound logistics and place inventory in optimal storage locations for faster access.
Efficient Picking & Dispensing
Guide warehouse teams to pick, stage, and issue ingredients accurately to production or orders.
Order Fulfillment Accuracy
Ensure every customer or internal order is picked, packed, and shipped correctly—reducing returns and chargebacks.
Live Inventory Tracking
Real-time updates on inventory status, locations, and movements across raw materials, WIP, and finished goods.
Restricted Ingredient Control
Prevent non-compliant or banned materials from entering production or leaving the warehouse.
Regulatory-Ready Operations
Built-in controls for lot traceability, labeling, and recordkeeping to meet regulatory and brand standards.
Batch & Lot-Level Traceability
Link every finished product directly back to its raw material lots—supporting faster recalls and stronger quality control.
Expiry & Shelf-Life Management
Track expiration dates and enforce FEFO rules to minimize waste and protect product integrity.
HARDWARE
Hardware Integration
Connect shop-floor hardware ↔ ERP.
CONNECT EQUIPMENT
Scales & PLCs. Automate steps. Enforce accuracy.
OPERATOR DEVICES
Industrial touchscreens & tablets for workflow control.
PRINT & SCAN
Barcode print/scan for inventory & batch trace.
Faster runs. Fewer errors. End-to-end traceability.
Connected Operations
Seamless ERP Connectivity
V5 links shop floor ↔ ERP in real time.
Purchase orders
PO-linked receiving, visible end-to-end.
production sync
Schedules & BOMs, always in sync.
Sales Fulfillment
Orders to pick/pack/ship without re-keying.
One source of truth. Bidirectional. Real-time.
Fewer silos. Faster release. Tighter control.
See the tech: APIs, workflows, how it works.
See the tech: APIs, workflows, how it works.
SUMMARY
Why Choose V5 Traceability?
V5 Traceability is purpose-built to meet the specific needs of cosmetics manufacturers:
- Unified Consumer Goods PlatformConnect MES, QMS, and WMS to manage everything from raw material intake to packaged products—seamlessly and audit-ready.
- Compliance Built InMeet GMP, MoCRA, and labeling rules with real-time traceability, locked documentation, and instant batch reporting.
- Frictionless Process ControlDigitally manage batching, filling, and packaging—cutting errors, protecting product claims, and speeding up production.
- Grows With Your BrandFrom startup to global scale, V5 adapts to your batch sizes, formulas, SKU expansions, and shifting regulations.
By addressing the unique challenges of consumer products manufacturing, V5 Traceability provides measurable value, from enhanced compliance to improved production efficiency.
Take the next step
Ready to optimize your consumer products manufacturing operations?
V5 Traceability delivers the tools you need to ensure precision, compliance, and operational efficiency.
Streamline your operations with V5 Traceability - where compliance meets efficiency.
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